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    Butler County

    Karns Crossing Bridge Replacement

    Project Status

    Step 3 of 4

    Construction

    Next Step:  Completed

    Project Overview

    County: Butler
    Municipality: Butler and Summit Townships
    State Route: Route 68 and Route 422
    Project Type: Bridge Replacement
    MPMS Number: 86105
    Proposed Construction Start: January 2025
    Proposed Construction End: Spring 2028
    Last Updated: May 22, 2025

    The Karns Crossing Bridge is a key connector between east Butler and the Route 422 interchange.  Route 68 provides north/south access to the Route 68/Route 422 interchange and direct access to the Butler Health System Memorial Hospital. The Karns Crossing Bridge project will replace two separate structures. The first is the bridge itself that carries Route 68 over the railroad lines. The second structure is the adjacent arch culvert over the waterway.

    The new Karns Crossing Bridge will be widened from 2-lanes to 4-lanes with wider shoulders and will be raised to provide clearance over the rail lines for double stack rail cars, removing a freight bottleneck and increasing the volume of goods moved per train. The existing arch culvert over the Connoquenessing Creek will be replaced with a single span bridge. The new bridge will also be wider than the existing one to allow 4 lanes on Route 68.

    The project includes traffic safety and capacity improvements at the Route 68/Delwood Road intersection and the Route 68/Route 422 eastbound on-ramp intersection.

    Location Map

    Contact Information

    Stephen Headley
    Project Manager
    724-961-3145
    sheadley@pa.gov

    Tina Gibbs
    Press Office
    724-357-2829 
    chgibbs@pa.gov

    Accessibility

    The project documents can be made available in alternative languages or formats if requested. If you need translation or interpretation services, have special needs, or have concerns that require individual attention, please contact the Manager listed above.

    Title VI

    Pursuant to the Title VI of the Civil Rights Act of 1964, PennDOT does not discriminate on the basis of race, color, national origin, gender, age, or disability. If you feel that you have been denied the benefits of, or participation in a PennDOT program or activity, you may contact the PennDOT, Bureau of Equal Opportunity, DBE/Title VI Division at 717-787-5891.